Auto body slapper file

When used as a slapping hammer, with a dolly, files shrink metal to remove high spots. The files can also be used to remove metal. Automotive Finishes Colors. Pressure Blasters Soda Blasters.

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Defects will cause the slapper to split from hammering into metals. I traced mine onto the 2x4 piece I had. The resulting outline, is then cut out again just like the template on the band saw. Take care to follow the lines closer this time. The material is thicker now, and you will spend a lot more time sanding waste away, than on the thin MDF previously.

Just like the template, take the piece to the belt and disk sander and carefully bring the piece down to the contours outlined by the pencil marks. Use the Spindle sander to get into the concave surfaces and the areas around the handle grip.

Make sure all the saw markings are gone especially on the face, and that there are no "waves" left on the face. The face should have a smooth continuous curvature without high or low spots. Now that the overall shape is established, we need to work some on the shape and comfort of the handle. Usually beating on body panels is a rather long an tedious job, so comfort is important. Use a pencil and draw lines outlining the material to be cut away. To get an idea use the dimensions from a large brush or butcher knife that fits in the hand comfortably.

Take the slapper to the band saw again and cut the outlined waste pieces out. Pay attention to the areas around the transition to the body. Get a smooth exit from the blade of the saw. Sharp areas are not easily sanded and put stresses in the wood leading to cracks.

Use the Spindle Sander, and again smooth the handle into a nice transition. At this point you can see how it fits in the hand, and you can take off more material as needed. Use the Spindle sander to also round the handle in the other planes so there are no sharp corners. Don't take the face too round.

In fact just touch the edges lightly, just removing the sharp vertices. In the case of leather facied models, the leather needs a nice flat surface for backing.